How a Burly sink is made

Every Burly sink moves through six tightly-controlled stages over roughly seven days inside our own plant in Bareja, Gujarat.

Slip preparation. Kaolin, ball clay, German chamotte, feldspar, and silica are blended into a liquid slip with controlled viscosity and specific gravity.
Slip casting. Slip is poured into plaster moulds. As water draws into the plaster, a 12 mm to 45 mm fireclay wall builds against the mould.
Greenware curing. Castings cure for 72 hours under controlled humidity to prevent micro cracks before the first bisque firing.
Bisque firing. An initial low temperature firing hardens the body, preparing it for glaze adhesion.
Glaze application. Glaze is hand sprayed in even passes by trained applicators, never dipped, never machine painted.
Final fire at 1,250°C. The vitrifying fire fuses glaze and body into a single ceramic surface, non-porous, acid-resistant, and lifelong.